2018 New Design Fully Automatic Sweet Potato Starch Product Line
raw material washing, peeling off, general crushing, fine crushing, separating of residue and starch slurry, starch slurry refining, dewatering, airflow drying, dressing and packing
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Application
The production line is used to manufacture sweet potato starch.
Main Feature
All subsidiary machines of the production line are equipped with the later technology and have stable properties. The production efficiency and quality of the manufacturing line are first-class in the field.
Features
Introduction:
Potato granules, flakes and potato starch are different. The potato granules and the flakes are the dehydrations of fresh potatoes. They contain all dry matter of potatoes in addition to potato skin.
Due to maintain the integrity of potato granules as much as possibly in the produce process the potato granules and flakes after watering have the nutrition, flavor and taste of cooked potatoes. Potato starch is only one of many ingredients of potato. So potato starch does not have the nutrition, flavor and taster of potatoes.
Remove stone—washing-- steam peeling-- dry brush peeling-- sorting and pruning--slicing--blanching and cooling-- cooking and mashing—transport—unifying materials—making flakes—scraping--packing
The processing technology is describing briefly as following: raw material washing, peeling off, general crushing, fine crushing, separating of residue and starch slurry, starch slurry refining, dewatering, airflow drying, dressing and packing.
Futher explanations:
Washing &Crushing Section potato, the material is sent to cage washer through scrape board to get the result of decontamination, cleaning and peeling . Then through a paddle-washing slot, material is sent to crash section. We adopt the rasper to crash materials. Compared with traditional crasher, it has the large capacity, high starch dissociation degree features, which are essential to get high starch recovery.
Milling and grinding section
Grinding clean potato root into cassava slurry to make it easy dewatering and drying.
Concentrating Section
The crashed material is sent to centrifugal sieve through pump to extract starch and separate potato residues.
Centrifugal sieve group are 4 or 5 stages, the front stages is to extract starch and the last stage is to dewater the potato residues. The whole stage adopts countercurrent washing to get the best results and saving water.
De-hydrating section
Sending the fine slurry to dewatering machine to remove the moisture inside the slurry, and then send it to the air dryer.
Compared with other starch, it is more suitable for potato starch to dewater by vacuum filter. Moisture content of dewatered starch is 38~40%. Wet starch is sent to drying system through belt conveyer.
Drying section
Drying the dewatered cassava flour in the air dryer to get dry product.
Dried starch reaches sieving system. High efficiency cooling starch sifter is used to cool starch and get the best starch
Potato granules, flakes and potato starch are different. The potato granules and the flakes are the dehydrations of fresh potatoes. They contain all dry matter of potatoes in addition to potato skin.
Due to maintain the integrity of potato granules as much as possibly in the produce process the potato granules and flakes after watering have the nutrition, flavor and taste of cooked potatoes. Potato starch is only one of many ingredients of potato. So potato starch does not have the nutrition, flavor and taster of potatoes.
Remove stone—washing-- steam peeling-- dry brush peeling-- sorting and pruning--slicing--blanching and cooling-- cooking and mashing—transport—unifying materials—making flakes—scraping--packing
The processing technology is describing briefly as following: raw material washing, peeling off, general crushing, fine crushing, separating of residue and starch slurry, starch slurry refining, dewatering, airflow drying, dressing and packing.
Futher explanations:
Washing &Crushing Section potato, the material is sent to cage washer through scrape board to get the result of decontamination, cleaning and peeling . Then through a paddle-washing slot, material is sent to crash section. We adopt the rasper to crash materials. Compared with traditional crasher, it has the large capacity, high starch dissociation degree features, which are essential to get high starch recovery.
Milling and grinding section
Grinding clean potato root into cassava slurry to make it easy dewatering and drying.
Concentrating Section
The crashed material is sent to centrifugal sieve through pump to extract starch and separate potato residues.
Centrifugal sieve group are 4 or 5 stages, the front stages is to extract starch and the last stage is to dewater the potato residues. The whole stage adopts countercurrent washing to get the best results and saving water.
De-hydrating section
Sending the fine slurry to dewatering machine to remove the moisture inside the slurry, and then send it to the air dryer.
Compared with other starch, it is more suitable for potato starch to dewater by vacuum filter. Moisture content of dewatered starch is 38~40%. Wet starch is sent to drying system through belt conveyer.
Drying section
Drying the dewatered cassava flour in the air dryer to get dry product.
Dried starch reaches sieving system. High efficiency cooling starch sifter is used to cool starch and get the best starch
Technical Data
| ITEM | Name and model | unit |
Quantit y |
Power |
|---|---|---|---|---|
| First |
Clean machine |
|||
| 1 | Water power convey groove | |||
| 2 | Cleaning machine Ⅰ | set | 1 | 3 |
| 3 | Cleaning machine Ⅱ | Set | 1 | 1.5 |
| 4 | Potato cleaning convey machine | set | 1 | 3 |
| Second |
Extraction and refining section |
|||
| 1 |
extrusion-milling machine (making powder ) |
Set | 1 | 30 |
| 2 |
Fine filter (latex) |
Set | 2 | 3 |
| 3 | Starch micro-filtration machine | Set | 1 | 1 |
| 4 | Desanding machine | Set | 1 | 3 |
| 5 |
Refined starch concentration system |
Group | 11 | 66.5 |
| 6 |
Automatic vacuum dryer |
set | 1 | 14 |
| 7 | Conveyor | set | 1 | 3 |
| 8 | Interim tank | |||
| Third | Dry section | |||
| 1 | Air dryer | Set | 1 | 28 |
| 2 | Radiator | Set | 1 | |
| 3 | Starch screen | Set | 1 | |
| 4 | Distribution Cabinet | Set | 1 | |
| 5 | A ton of boiler | Set | 1 | |
| Fourth | Aid machine | |||
| 1 | Power line | |||
| 2 | Packing machine | 1 | ||
| 3 | Pipelined and pump/motor | |||
| 4 | Non-standard parts and other materials |
FAQ
Question:Why do you choose our company?
Answer:Our aim is clients.We promise to provide professional workers to communicate with clients; all these workers have rich experiece in machinery and they
1.provide professional person to communicate with you before the order.
2. Provide strict quality check for each part, each process before export.
3.Provide complete technical guide post-sale service.
Question: Will your company supply technical installation guidance of the production line?
Answer: Yes,installation brochures and operation manuals with detailed description will be provided.If necessary, we will send our technicians abroad for further help.
Question:What are the payment methods?
Answer:Western union,T/T,LC are accepted.
Question:What if customers know little about import processing?
Answer: Our factory has rich experience in export.We will assist customers with needs step by step, from placing orders to receiving poutry feed manufacturing equipment.
Answer:Our aim is clients.We promise to provide professional workers to communicate with clients; all these workers have rich experiece in machinery and they
1.provide professional person to communicate with you before the order.
2. Provide strict quality check for each part, each process before export.
3.Provide complete technical guide post-sale service.
Question: Will your company supply technical installation guidance of the production line?
Answer: Yes,installation brochures and operation manuals with detailed description will be provided.If necessary, we will send our technicians abroad for further help.
Question:What are the payment methods?
Answer:Western union,T/T,LC are accepted.
Question:What if customers know little about import processing?
Answer: Our factory has rich experience in export.We will assist customers with needs step by step, from placing orders to receiving poutry feed manufacturing equipment.
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